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Sugar Industry

High degree of precision and reliability are the need of the sugar industry in accordance with various operations in the field. Considering its dependence and relevance to agricultural sector from which it extracts sugar cane, its profitability is dependent upon the quality of crops along with the continuous and robust production process. If something gets stopped during this production within a few months, it adds downtime cost and negative impact on the annual yield of the sugar refinery, which is difficult to reimburse.

Hardfacing and wear resistant solutions are imperative for sugar industry to overcome all these challenges and smooth execution of production process. WRTPL offers a suite of authoritative wear and tear solutions in all such wear areas such as harvesting, planting, transportation, screening, classification, shredding, press roll extraction and crushing which are involved in moving products.

PERFORMANCE ENHANCEMENT THROUGH X’TRALIFE REVOLUTIONARY TREATMENT

Component facing challenges

Performance improvement from Wearresist

Name of the component : Toothed roller pressure feeder
  • Wear factor : Interruption of foreign material creating sudden load on teeth.
  • Function :  for increasing the feed rate of cane to the feed and top roller helps to increase the tones crushing per day (TCD) of the plant.
Name of the component : Mill roller arcing
  • Arcing is done to decrease width between two roller teethes and to increase crushing efficiency.
  • In dry conditions, the roller is kept on lathe and roller is allowed to rotate at 3- 4 rpm. This arcing will help between meshing tooth grip so that maximum sugar juice is extracted from cane. Arcing will help minimum 12 – 15% increase in the efficiency of mill.
APPLICABILITY IN SUGAR INDUSTRY

Following are other areas where X’tralife revolutionary products are beneficiary.

Anvil plate
Repair of mill head for cracks
Journal shaft crack repair
Fibrizer assembly
Mill pinion re-conditioning
Roller flange (lotus type)