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Critical repair of Cement mill trunnion in an African plant having 18 cracks

Success story of critical repair of Cement mill trunnion in an African plant having 18 cracks

Removing the cracks
Pre heating in progress after removing the cracks
Build up is going on using XL – HTS NM electrode
Further build up using XL – HTS NM electrode
DP test is completed successfully after final build up
  • Above case study addresses the concern of top management about reclamation of key spares rather then buying new. This approach is economical and technically superior for the society.
  • The solution in terms of repair and reclamation aware society to adapt better metallurgical upgrades and innovative processes to improve the availability of the plant and machinery.
  • Overall, this thereby reduces the downtime losses and operational costs resulting into absolute improvement of the bottom line for the organization.